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Aranet Case Study – Wireless Condition Measurement and Monitoring in Cleanrooms

Customer: The Institute of Solid-State Physics, University of Latvia.

The Institute of Solid-State Physics, University of Latvia (ISSP UL) is the leading institute of material science in the Baltic States. In 2013 they built their own cleanroom that houses modern laser, VUV and Fourier spectroscopy equipment, X-ray diffractometer, photolithography and electron microscopy tools. And now they are also using the Aranet IoT solution to monitor their cleanroom environment to ensure that pressure differences are maintained, the temperature is stable and the microclimate is appropriate for both people and equipment.

A cleanroom is a room where you control the number of particles per cubic meter. They are designed to maintain extremely low levels of particulates such as dust, airborne organisms or vaporized particles. This is also controlled via other parameters like temperature, relative humidity, vibration, pressure etc. In the case of ISSP’s cleanroom, the important metrics are temperature, relative humidity and differential pressure.

The entire system used by the institute contains:

✔ Aranet PRO 100 base station
✔ Several Aranet T/RH sensors
✔ Several Aranet T-probe sensors
✔ Few Aranet CO2 sensors
✔ Several Aranet Differential Pressure sensors

Within cleanrooms you must maintain a positive pressure relative to the outside environment to keep pollution out. ISSP used to have a problem – they could only see the pressure difference on a screen inside the cleanroom. Someone always had to check it manually on a local screen. Now with the Aranet Differential Pressure sensor they can do it remotely. They can react to problems more rapidly – if they see that the differential pressure is decreasing, they know that either the ventilation has stopped or something else has happened.

“Last Monday we had an issue where the ventilation controller shut down at 5AM. The temperature started to climb only after 2 hours, but we saw the differential pressure problem immediately so we could react”

The team working in the laboratory was also pleased to find another use for the differential pressure sensor – monitoring of fume hoods and other air extraction places. A fume hood (sometimes called a fume cupboard or fume closet) is a type of local ventilation device that is designed to limit exposure to hazardous or toxic fumes, vapours or dust. It is important to monitor whether this air extraction is working and if it is not, Aranet sends an alarm message informing that the ventilation has stopped. This really helps to make sure that the people working there are safe and they are not endangering their health.

CO2 is primarily measured to control for the well-being of people who are working within the cleanroom. The institute bought the CO2 sensors out of care for their researchers’ wellbeing. They knew that prolonged exposure to high CO2 levels can be detrimental to cognitive abilities and other health aspects and typically isolated environments like cleanrooms can have excess CO2 build-up. They were pleased to find out that that the air exchange is working properly and CO2 levels do not exceed norms.

It is also important to monitor the temperature to ensure that their equipment can function properly. Electron microscopy and lithography both are very sensitive to temperature changes and if they get disturbed, it can result in large service costs and valuable research time lost. Having Aranet sensors for temperature monitoring helps them to react in time to changes and solve them before they result in problems. For lithography relative humidity is also very important. If there is not enough moisture in the room, the process cannot happen – it is very handy that the Aranet T/RH sensor measures both parameters.

“Before Aranet we had control but didn’t have monitoring – meaning that we could set the parameters and set points for ventilation. We didn’t know what was happening, the lithography got destabilized and we didn’t know why, so we started to look for solutions,” remembers Valdis. “Now the situation is greatly improved – before installing Aranet we could assure that our cleanroom had a ±2-degree temperature stability. With the help of Aranet sensors we can ensure that the temperature does not vary by more than ±0.2 degrees. I would definitely recommend Aranet to other cleanrooms and laboratories because it is a simple, easy to use wireless system with a great price/performance ratio. You can place the sensor anywhere – near any device that you wish to measure, and the alarm functionality helps you avoid very costly problems.”

It just goes to show that you can only improve what you can measure. Aranet delivers these measurements in the easiest to use and simple manner.

Aranet – Langattomat IoT anturit

Aranet valmistaa IoT-pohjaisia ympäristöolosuhteiden valvontaratkaisuja yrityksille helpottamaan reaaliaikaisen mittaustiedon keräämistä ja analysointia.

Max. 100 langatonta IoT anturia voidaan kytkeä yhtä tukiasemaa kohden ja antureiden etäisyys tukiasemasta voi olla jopa 3 km (näköetäisyys). Aranet PRO -tukiaseman mukana tulee ilmainen SensorHUB-ohjelmisto mittaustietojen keräämistä ja analysointia varten sekä järjestelmän konfigurointiin. Helppokäyttöinen käyttöliittymä antaa mahdollisuuden tarkastella, analysoida ja vertailla tietoja reaaliajassa, asettaa kynnyksiä hälytyksille sekä tulostaa ja tallentaa raportteja. Ohjelmistoa voi käyttää älypuhelimella, tabletilla tai kannettavalla tietokoneella.

Aranet Cloud on teollisen tason ratkaisu Aranet IoT -ekosysteemin etähallintaan. Se helpottaa keskitettyä mittausta, valvontaa ja hallintaa laajamittaisessa Aranet-ympäristössä, joka ulottuu fyysisesti useisiin paikkoihin ja jossa on käytössä useita tukiasemia. Aranet Cloudin avulla voit muokata tietojasi mukautetuilla koontinäytöillä, kaavioilla ja käyttäjien hallinnalla.

Aranet tarjoaa myös API, MQTT ja SenML integrointityökalut olemassa oleviin asiakkaiden prosessin hallintajärjestelmiin.

Tutustu tuotteisiin oheisen linkin kautta: Aranet – Langattomat IoT anturit
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